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What is The Different Between Sourcing and Sinking

In PLC control systems, sourcing and sinking are two key concepts, especially within the input and output modules of DC logic circuits. These terms describe the direction of current flow between devices, which is crucial for selecting the right modules and ensuring proper system operation.

This article will explain the roles of sourcing and sinking in PLCs and introduce how to identify and apply these modules.

Table of Contents

Definitions of Sourcing and Sinking in PLCs

In a DC circuit, current must flow from the positive terminal (DC+) through a load and eventually return to the negative terminal (DC-).

In PLC systems, sourcing modules are responsible for supplying current, while sinking modules are responsible for receiving current. Simply put, sourcing modules output current, and sinking modules absorb current. This relationship is fundamental to all digital input and output modules.

The concepts of sourcing and sinking in PLCs only apply to DC circuits, not AC circuits, as DC circuits have clear positive and negative polarities. Understanding these concepts helps engineers correctly select and connect PLC input and output modules, avoiding circuit errors that could lead to system failures.

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Power Supply Units
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Basic I/O Units
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Special I/O Units
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CPU Bus Units
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Communications Coupler

PLC Digital Inputs: How to Understand Sourcing and Sinking?

PLC digital input modules typically connect to various switches and sensors, such as start/stop buttons, selector switches, and proximity sensors. The states of these devices (e.g., on/off) are conveyed to the PLC in the form of high or low voltage, determining the corresponding control logic.

A) Sourcing Input Modules

Sourcing input modules provide current to external devices, such as proximity sensors or buttons. When these devices are triggered, current flows from the module to the device. The input card of sourcing modules is internally connected to a positive voltage source, enabling it to supply positive voltage to the external logic circuit.

B) Sinking Input Modules

In contrast, sinking input modules accept current provided by external devices, with their internal circuitry connected to ground (negative terminal). These modules provide the necessary grounding for the circuit, ensuring proper current flow. Therefore, when an external device is connected to a sinking input module, it outputs current, while the module absorbs that current.

Differences Between NPN and PNP Sensors

In PLC systems, NPN and PNP sensors are common input devices, and their operating principles are closely related to sourcing and sinking.

What is a PNP Sensor?

A PNP sensor is a sourcing device. When the sensor detects an object, it outputs a positive voltage signal (usually +24V). The output terminal of the PNP sensor is connected to the positive terminal, and the signal output carries positive voltage. Thus, PNP sensors are typically connected to sinking input modules, allowing the module to absorb the sensor’s output current.

What is an NPN Sensor?

Conversely, an NPN sensor is a sinking device, with its output terminal connected to ground. When the NPN sensor detects an object, the output signal terminal connects to ground (negative voltage). Therefore, NPN sensors are usually connected to sourcing input modules, allowing the module to provide positive voltage to ensure proper current flow.

PLC Digital Output Modules: How to Choose Sourcing or Sinking?

PLC output modules control physical devices, such as motors, relays, and valves. Understanding whether an output module is sourcing or sinking is vital for the safe operation of the system.

A) Sourcing Output Modules

Sourcing output modules supply current to load devices, typically providing positive voltage to these devices. Devices connected to sourcing output modules are usually sinking devices that receive current. This configuration is commonly used in applications requiring high reliability and quick response.

B) Sinking Output Modules

Sinking output modules absorb current from load devices, with their internal circuitry connected to ground. They are generally used for controlling grounded loads and are suitable for applications requiring negative voltage.

How to Determine if a PLC Module is Sourcing or Sinking?

To determine whether a PLC module is sourcing or sinking, you can refer to the circuit wiring diagram. If the load’s terminal connects to the positive terminal of the power supply, the module is a sinking module; if it connects to the negative terminal (providing a ground connection), the module is a sourcing module.

Accurately identifying module types helps in correctly designing circuit connections and avoiding short circuits or erroneous signals.

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Conclusion

Understanding sourcing and sinking in PLC systems is crucial for anyone involved in industrial automation. By correctly identifying the types of input and output modules, engineers can ensure stable system operation and avoid common circuit errors. Whether selecting PNP or NPN sensors or configuring PLC output modules, mastering these foundational concepts is key to building efficient automation systems.

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